DOMAINS   > >   Binders and Concrete   > >   2023 - Vol. 53

HADEL OBAIDI, AHLAM ABDUL-RHEEM FARHAN, TAHA H. ABOOD AL-SAADI


Abstract

Since concrete is a consistently reliable building material, its importance to all nations economies cannot be overstated. However, the cement and concrete industries continue to generate massive amounts of waste which results in the emission of carbon dioxide which is one of the environmental issues. Therefore, reducing the amount of cement is important by partially replacing one of the waste materials. In this research; two municipal materials were used as alternatives for cement. It is considered available in quantities with appropriate price as compared to other mineral materials. In addition, this research was interest given to assess the strengths and durable behaviour of concrete production with these addition materials. The amount of metakaolin used is (1-15) wt% and alum (1-5) wt% of cement. The central composite design (CCD) method was used in conjunction with the response surface method to design concrete mixtures for this research and to analyse the results obtained from laboratory tests. An empirical model was given for compressive strength, bulk density and splitting tensile strength. All concrete specimens were cured after 7 and 28 days. The best results were found when metakaolin was used between (1-3) wt% and alum sludge between (1.6-3) wt% as mixed materials to produce concrete and as a partial replacement of cement.

Keywords

Metakaolin; Alum sludge; Concrete; Minitab software; Compressive strength; Splitting tensile strength; Durability

Year

2023

Issue

53 (1)

Pages

23-32

Domains

BINDERS AND CONCRETE

Full Paper

RASIM CEM SAKA, SERKAN SUBASI, MUHAMMED MARASLI


Abstract

The technical term GRC (glass fiber reinforced concrete) is widely used in the precast industry. This type of concrete, which is obtained by mixing cement, sand, glass fibers and some chemicals, is very durable. Compared to conventional concretes, high compressive, flexural and impact strength is the preferred choice for building facade coatings. In this paper, the usability of sepiolite as a pozzolan in glass fiber reinforced concrete and its effects on mechanical and physical properties were investigated. GRC samples were produced by adding 3% glass fiber by volume to substituted mixtures. Crude and calcined sepiolites were replaced with cement at 5%, 10%, 15% and 20% by weight. Compressive strength, flexural strength, impact strength and abrasion resistance of produced GRC samples were determined. As a result, It was observed that as sepiolite ratio increased, mechanical and physical properties of samples decreased in early and later ages, and crude sepiolite substituted samples had lower mechanical strength than the calcined sepiolite substituted samples.

Keywords

Glass fiber, GRC, Sepiolite, Calcination

Year

2023

Issue

53 (1)

Pages

33-42

Domains

BINDERS AND CONCRETE

Full Paper

AYED KADA, BENADOUDA MOURAD, BENMOKRETAR KARIM, KERDAL DJAMEL EDDINE


Abstract

This study aims at evaluating the durability of self-compacting sand concrete (SCSC) based on pozzolan, brought from the north-western town of Beni-Saf (Algeria), with respect to the diffusion of chloride ions. The influence of the addition of a large amount of natural pozzolana on the diffusion of chloride ions in SCSC samples was studied in the first part of this paper. The compressive strengths of several SCSC samples, which were formulated with different percentages of natural pozzolana, were then compared with those of standard self-compacting concrete (SCC) and vibrated concrete (VC) in the second part. The experimental tests carried out on these formulations indicated that self-compacting sand concrete (SCSC) exhibits better mechanical behavior and also only a small number of chloride ions can penetrate in it as compared to other types of concrete. This study also showed that the partial substitution of cement in the SCSC by natural pozzolana from Beni-Saf improves its resistance to the diffusion of chloride ions.

Keywords

Self-compacting sand concrete; Natural pozzolana; Mechanical strength; Durability; Diffusion of chloride ions; Porosity; Capillarity

Year

2023

Issue

53 (1)

Pages

52-64

Domains

BINDERS AND CONCRETE

Full Paper

SUTHANKUMAR N, THANKA JEBARSAN V, PHANI MANOJ AV


Abstract

The development of unique and high volume cement replacement concrete with enhanced strength and durability properties is attempted in the present study. In this paper, fresh and hardened state properties of concrete containing wollastonite and limesludge are used as cement replacements to attain a unique composition and several experiments such as determination of compressive strength, flexural strength, split tensile strength, water absorption, sorptivity, ultrasonic pulse velocity, charge passed, alkali silica reaction, scanning electron microscope studies coupled with EDX analysis (Energy Dispersive X-Ray Analysis) were performed. The results show that the size of mineral additions has a pre-dominant role on the reduction of ASR expansion. Among all the ternary blended mixes, the mix containing wollastonite at 15% with 5% LS showed increased strength and durability at all ages. This paper also emphasized the measurement of electrical resistivity behaviour of the series of wollastonite-limesludge mixes thereby showing enhanced bulk resistance of the concrete mixes

Keywords

wollastonite, lime sludge, durability, mechanical strength, microstructure

Year

2023

Issue

53 (2)

Pages

130-139

Domains

BINDERS AND CONCRETE

Full Paper

ALI OSAT AKBARI MOGHADDAM, ALI DELNAVAZ , SEYED AMIRHOSSEIN HASHEMI , SEYED HOOMAN GHASEMI


Abstract

The purpose of this paper is to provide a model for predicting the corrosion process in concrete. This model is defined based on the simultaneous infiltration of chloride ions and the phenomenon of carbonation of concrete under certain environmental conditions. For this purpose, the simultaneous effect of chloride ion diffusion and carbonation phenomenon was studied using experiments on the fabricated samples. For this reason, in the first case, the samples are exposed to carbon dioxide once and then to chloride ions. In the latter case, only samples under the influence of chloride infiltration are examined. To make the samples, which include 9 mixing designs, three water-to-cement ratios of 0.35, 0.4 and 0.5 and three percent of 0%, 7% and 10% silica fume have been used. In this study, accelerated chloride ion (RCPT) penetration, capillary adsorption, pressurized water penetration and compressive strength tests of concrete were performed on the samples. Also in control and carbonate samples, the results of long-term experiments including chloride ion penetration and determination of chloride ion profile and determination of chloride ion diffusion coefficient have been investigated. The results of permeability tests show that carbonation has a direct effect on reducing the flow rate in the chloride ion permeation test and also reducing the capillary adsorption coefficient in the water capillary adsorption test. While increasing the ratio of water to cementations materials, the effect of carbonation on reducing the flow rate and also the capillary absorption coefficient of water increases, it should be noted that increasing the percentage of soot silica reduces this effect. Using linear fitting models on the results of long-term experiments, the amount of changes in chloride ion diffusion coefficient due to carbonation of concrete and determination of chloride ion concentration in concrete is presented.

Keywords

Carbonation, Chloride diffusion coefficient, Concrete, Porosity, Silica fume

Year

2023

Issue

53 (2)

Pages

140-148

Domains

BINDERS AND CONCRETE

Full Paper

SABINA SCRIPCĂ, MARINELA BĂRBUȚĂ


Abstract

The main purpose of this study is to investigate the impact of microsilica and fly ash as cement replacements on the modulus of elasticity of concrete and microconcrete, as well as the effect of metal and polypropylene fibres in this context. Different concrete and microconcrete mixtures were designed with 5% and 10% microsilica or fly ash as cement replacements, with and without metal or polypropylene fibres. The modulus of elasticity was determined through compression tests, and the results were analyzed to evaluate the effects of the additives and fibres on the modulus of elasticity compared to traditional concrete.According to the results obtained, it was found that microsilica and fly ash as cement replacements can improve the modulus of elasticity of microconcrete in most cases, while in the case of concrete, only a few exceptions with a higher modulus of elasticity were recorded. Comparing the values of the modulus of elasticity from the two data sets, it can be observed that the modulus of elasticity values of the fly ash/microsilica-based microconcrete are up to 27.03% higher than those of the fly ash/microsilica-based concrete. The general trend observed is that replacing a higher proportion of cement with microsilica and fly ash can lead to a decrease in the modulus of elasticity of concrete/microconcrete. Regarding fibers, they did not significantly influence the modulus of elasticity of microconcrete and concrete with fly ash or microsilica, except for metal fibers, which had a more pronounced effect in some cases. At the same time, it is important to note that the addition of polypropylene fibers had a negative effect in certain situations. With regard to strength class, the majority of concretes were classified as C12/15 strength class.It is essential to highlight the benefits of replacing cement with fly ash or microsilica in terms of reducing costs and carbon dioxide emissions associated with cement production. Therefore, using these additives brings multiple environmental advantages and, at the same time, maintains or even improves the properties of concrete.

Keywords

Concrete, fly ash, microconcrete, microsilica, moduls of elasticity, fibers

Year

2023

Issue

53 (2)

Pages

149-159

Domains

BINDERS AND CONCRETE

Full Paper

DENG CHEN , LI-WU MO, AI-GUO WANG, KAI-WEI LIU, TAO YANG, SHI-PING ZHANG, FEI SONG


Abstract

This work focuses on the sulfate resistance performances of Portland cement (PC) incorporating different amounts (0~60 wt%) of dolomite powder (DM) pre-cured at different temperatures (20 °C and 60 °C). The results show that the PC-DM samples pre-cured at 20 °C for 28 d and then eroded by sulfate solution for 180 d exhibit the worse appearances and higher expansion values than the reference PC sample. On the opposite, the sulfate resistance performances of the PC-DM samples pre-cured at 60 °C are better than those of the PC sample. Furthermore, with the increase of the DM content, the sulfate resistance properties get better and better. The degradation of the pore structure may act as a major factor for the poor sulfate resistance of the PC-DM samples pre-cured at 20 °C. However, for the PC-DM samples pre-cured at 60 °C, the poor pore structure does not increase the risk of sulfate erosion. This is mainly due to that the formation of hydrotalcite (Ht) results in the decomposition of monosulfate, and SO42- may also be bound firmly by Ht in the PC-DM samples, thus contributing to the excellent sulfate resistance. Additionally, brucite can be identified in the PC-DM samples pre-cured at 60 °C, especially with high DM dosages (≥40 wt%).

Keywords

dolomite powder; sulfate attack; pore structure; hydrotalcite

Year

2023

Issue

53 (2)

Pages

160-169

Domains

BINDERS AND CONCRETE

Full Paper

SERGII KROVIAKOV , LUBOV SHESTAKOVA


Abstract

Influence of basalt fiber and air-entraining admixture on the properties of rigid concrete pavement was investigated. Concretes without fiber and with 0.50, 0.75 and 1.0 kg/m3 fiber were produced. The amount of air-entraining admixture varied from 0 to 0.15% of the cement mass. Due to dispersed reinforcement, the compressive strength of concrete increased by 13-24%, and the tensile strength increased by 21-29%. The use of air-entraining admixture did not affect the tensile strength of concrete, but reduced compressive strength by 2-21%. Concrete without dispersed reinforcement and air-entraining admixture has a frost resistance F200. The use of basalt fiber increases the frost resistance of concrete up to F300. When using 0.05% air-entraining admixture, the frost resistance of concrete decreases, but when using 0.15% admixture, the frost resistance of concrete without fiber increases from F200 to F300. The air-entraining admixture does not affect the abrasion resistance of concrete, and the dispersed reinforcement reduces the abrasion resistance by 14-15%, which contributes to the increase in the durability of the pavement. The use of dispersed reinforcement and complex modification with polycarboxylate type superplasticizer and air-entraining admixture made it possible to obtain concrete for rigid concrete pavement with high durability and the required strength.

Keywords

rigid concrete pavement, basalt fiber, air-entraining admixture, durability, strength, frost resistance

Year

2023

Issue

53 (2)

Pages

170-175

Domains

BINDERS AND CONCRETE

Full Paper

NISHANT A NAIR, VISWANATHAN T S


Abstract

This article aims to produce sustainable and durable mortar with help of wollastonite admixing with Pozzolan portland cement with and without nano-silica. Wollastonite was chosen for its flexural capacity and nano-silica for refining the pore matrix and improving the overall properties of the mortar matrix. At 3, 7, and 28 days, eight different mix proportions were investigated. The ease with which water moves through the mortar medium and also porosity parameters were used as durability indicators. Mechanical properties tested were compressive strength, flexural strength, and dynamic modulus of elasticity. Correlations of mechanical properties were found using a graphical method. X-Ray Diffraction (XRD) and Fourier Transform infra-red (FT-IR) spectroscopy were employed to characterize the samples taken from the fractured specimens. Pore radius was calculated with the help of sorptivity and permeable porosity values. In terms of mechanical and durability properties, wollastonite replacement at 10% and nano-silica replacement at 6% were found to be optimum.

Keywords

Wollastonite, nano-silica, sorptivity, porosity, pore radius

Year

2023

Issue

53 (2)

Pages

176

Domains

BINDERS AND CONCRETE

Full Paper

SUBBIAN MAKESH KUMAR, SARANGAPANI CHITHRA


Abstract

In the search for sustainable development in the field of the construction sector, scientific advancements in the use of alternative materials in Self-Compacting Concrete (SCC) are of primary interest among researchers. The present study also attempted to use industrial waste materials such as Fly Ash (FA), Cement Kiln Dust (CKD), and Ecosand (ES) in the preparation of SCC, optimizing their mixture formulation using Taguchi-based Grey Relational Analysis (GRA). Batch optimization trials were conducted using a Taguchi L9 orthogonal array with different replacement levels of CKD (5%, 10%, 15%), FA (25%, 30%, 35%), and ES (10%, 20%, 30%) in SCC. Fresh properties, including slump flow, T500 time, V funnel time, L box passing ratio, and J ring step height, as well as hardened properties like compressive strength, flexural strength, and split tensile strength, were considered as responses. The Taguchi-based GRA results revealed an optimized mixture composition of 53 kg/m3 CKD, 184 kg/m3 FA, and 84 kg/m3 ES. Furthermore, a confirmation test was carried out to validate the model, and the error percentage was found to be less than 10%. ANOVA results indicated that the influencing parameters followed the order of CKD > ES > FA. Based on these findings, Taguchi-based GRA can be considered an ideal tool for optimizing concrete mixes.

Keywords

multi-response optimization, Taguchi based GRA, SCC, Industrial wastes, CKD, ecosand

Year

2023

Issue

53 (3)

Pages

228-236

Domains

BINDERS AND CONCRETE

Full Paper

R. JEYA PRAKASH, B. SOUNDARA, K.S. ELANGO, S. CHRISTIAN JOHNSON


Abstract

Due to Infrastructure development city streets are being covered with concrete pavements in which it makes the pavement surface impermeable. During monsoon period, the importance of counter action against the stormwater runoff develops a stress among the Central and the State Governments of India. It also attracts the attention of the Road and Transport officials mainly because of the difficulties faced with poor drainage system during heavy intensity of rainfall. The productive application of pervious concrete includes its usage for light volume transportation and it also diminishes the additional design for stormwater drainage. This concrete also holds potential to accommodate shoulders in heavy traffic roadway transportation. The behaviour of pervious pavement under various loading scenario can be well understand using Finite Element Method Analysis (FEMA). For primary assessment of pervious concrete (PC) as pavements, computer modelling software is preferable and economical comparing to ground evaluation after installation. In this paper, a EverFE (Finite Element Analysis) tool has been used to develop and determine the loading characteristics of pervious pavement based on the experimental values obtained through preliminary studies.

Keywords

Pervious Concrete Pavement, Fibre Reinforced Pervious Concrete, Critical Loading, Finite Element analysis, Stress, Deflection

Year

2023

Issue

53 (3)

Pages

237-247

Domains

BINDERS AND CONCRETE

Full Paper

LEONID DVORKIN, VADIM ZHITKOVSKY, YURI RIBAKOV


Abstract

Reactive powder concrete (RPC) is an efficient type of fine-grained concrete with extreme strength and durability characteristics. The use of RPC allows the construction of such unique objects as pedestrian and automobile bridges, thin-walled architectural forms, protective structures, hazardous waste storage facilities, etc. Obtaining RPC provides for the mandatory use of a significant amount of microsilica as an active mineral additive, which is not always available for use. The article presents the results of comparing the strength characteristics of RPC obtained on microsilica and with its complete replacement with fly ash activated by milling with sodium silicate fluoride. The studies were carried out using mathematical planning of the experiment. Experimental-statistical models of RPC water demand and compressive and flexural strength at different ages have been obtained and analyzed. It is shown that the use of activated ash in the RPC makes it possible to obtain concrete with a strength of 100...110 MPa in 28 days. A method for calculating the composition of the RPC using the obtained models is proposed.

Keywords

reactive powder concrete, fly ash, microsilica, planning of experiments, experimental-statistical model, strength, concrete mix composition, design

Year

2023

Issue

53 (4)

Pages

306-315

Domains

BINDERS AND CONCRETE

Full Paper

İSMAİL HOCAOĞLU


Abstract

New construction materials have begun to be produced by using nano-technology. Nano aluminum oxide (nano-Al2O3) is known to have high electrical conductivity. In addition, nano-Al2O3 can increase the material s physical features and mechanical strength by spreading perfectly into cementitious composites like other nanomaterials. In this study, direct current (20V-DC) and alternating current (20V-AC) were applied to the nano-Al2O3-added to 300 dosage mortars (when they were fresh situation) for one day. It also investigated the mechanical-physical properties and microstructure of the mortars when nano-Al2O3 (0%, 1%, 1.5%, and 2% by weight instead of cement) was added. To determine the changes in the mortar s internal temperatures depending on DC and AC, the hydration temperatures of the mortars were measured every 60 seconds. It was observed that the optimum nano-Al2O3 ratio was 1%. It was also concluded that AC application was more effective in increasing the hydration temperature of the mortar. In terms of mechanical strength, It was seen that when DC-applied mortars were cured for 7 days and AC-applied mortars were cured for 28 days, they took higher values. Another result obtained from the study is that alternating cure improves the microstructure better than the direct current in cement-based materials.

Keywords

Nano aluminum oxide; Alternating current; Direct current; Internal temperature; Microstructure

Year

2023

Issue

53 (4)

Pages

316-324

Domains

BINDERS AND CONCRETE

Full Paper